Concrete Batching Plant


£É¡¢Basal configuration
1. Matching material machine
Components: three aggregate filler, three weighing filler (two of them are of superposition weighing), a set of aggregate belt conveyor, sand filler and sand measure filler with a vibrator;
Specifications:
Maximal matched material granule size: 120/80 mm(smashed stone and cobblestone)
Filler bin cubage: 3x30 m3
Measuring filler cubage: 2m3
Rated output: 500t/h
Belt width: 1000 mm
Motor power: 5.5 kW
Aggregate weighing transducer: 3x1500 kg
Motor power of vibrator: 3x0.25 kW
2. The tilted belt conveyor
Components: a tilted belt conveyor, a transition filler;
Specifications:
Motor power: 37 kw
Flat belt width: 1000 mm
Conveying capability: 500 t/h
conveying obliquity: 20¡ã
Transition filler measuring equipment: 1x3000 kg
3. Aggregate temporary storage hoppers
Components:
An aggregate temporarily storage filler, a airproof cover, a vibrator on the wall of the filler, a set of overturn door structure;
Specifications:
      Aggregate temporarily storage filler cubage: 2m3
Motor power: 0.25kw
4.cement weighing equipment
Components:
a weighing filler (concrete and coal ash are of superposition), three pull transducers, an Italy WAM air butterfly valve, a vibrator on the wall of the filler;
Specifications:
weighing filler cubage: 1.3m3¡¡
Size of the transducer: 500kg
Motor power of vibrator:0. 15kw
Size of the air butterfly valve: ¦µ300mm
5.The mixer
Components: a mixing mainframe of model MAO 3000/2000; a set of mixing plant main body;
Specifications:
The model of mixing mainframe:
MAO 3000/2000 (SICOMA double shafts mixing mainframe) £»
Mixing capability: 2m3¡¡£»
Maximal aggregate grain size:
120 mm/80 mm£»
Motor power: 2x37 kW£»
Theory throughput: 120m3/h£»
Power of hydraulic pressure controlling discharge door:1.5 kw¡¡
6. Mixing tower
Components:
Raising leg, mixing structure, weighing structure, widen platform, protecting fence, top shed
Specifications:
The height of discharge: 3800mm
7. Water supply and weighing system
Components: a 6m3 water tank and accessorial pipelines, a set of weighing system;
Specifications:
Water measuring bucket cubage: 0.9 m3
Motor power of water conveying pump: 5.5 kW
Water measuring equipment: 3x750 kg
Motor power of drainpipe pump: 4 kw
8. Additives system and supply system
Components: two additive kettles (installation with air whiffing system), a set of weighing system, a set of kettle overturn frame;
Specifications:
measuring bucket cubage: 0.1 m3£»
Additive measuring equipment: 3x100 kg
9. Air system
Components: two air compressor, four air storage kettles, and accessory pipes, a set of air cylinder, electromagnetism valve and so on.
Specifications:
Capability of air compressor: 1.1m3/min
Power of Air compressor: 11 kW
Rated exhaust pressure: 1.0MPa
Air storage kettle capacity:
3x0.1 m3
10. Electric control system
Components: control house, part of electric control(Tianjing Shute company, special manufacture of control system), a computer chair, a fission air-condition;
Specifications:
Length of the   control house: 4500 mm
Characteristics:
Copy container structure, the walls are made from colorized steel plate, double deck heat preservation; box type control cabinet, main electrical appliances are of SIEMENS or Schneider, PLC controller, Equipped with printer, and a program controller;
 
¢ò¡¢The technical index
1. Theory productivity:  120m3/h
2. Aggregate variety: 3
3. Maximal Aggregate granule size: 120/80 mm (smashed stone and cobblestone)
4. Discharge height: 3800 mm
5. Sand weighing accuracy: ¡Ü1500/¡À2%
6. Stone weighing accuracy: ¡Ü2200/¡À2%
7. Cement weighing accuracy: ¡Ü1200/¡À1%
8. Water weighing accuracy: ¡Ü750/¡À1%
9. Additives weighing accuracy: ¡Ü80/¡À1%
10. Total power: 210 kw
11. Figure dimension (length x width x height): 47000 x18200 x18000£¨mm£©
 
¢ó.The main characters of HZS120 concrete mixing plant
1¡¢  Mainframe adopt Italy SICOMA, the model of the mainframe: MAO 3000/2000;
2¡¢  Air driven components adopt famous brand products, and enhance reliability and stability;
3¡¢ Two arc doors are set up under each aggregate filler, one of them control unsealing size of the arc door by a three position-five way electromagnetism valve; enhance weighing accuracy of aggregate and sand-stone;
4¡¢ The conveyor pump of additives adopt stainless steel anticorrosive pump, motor is controlled by a transducer, enhance additives weighing accuracy; additives adopt a set of special overturn structure, avoid error adding overfull additives because of the leaking of feeding butterfly valve;
5¡¢ A water temporary storage tank is set up before the water weighing bucket, and under the temporary storage tank are set up with thick and thin two offlets, after glancing weighing, reducing impulse by thin offlet to enhance water measuring accuracy; on outlet of the water weighing bucket is set up with pipeline pump in order to shorten exhausting time of water in the bucket,
6¡¢ Dust catcher is set up in the mixer to avoid dust overflow, and this can reach the demand of environment protection,
7¡¢ Main electric components adopt famous apparatus or parts, and enhance the control stability and reliability. The whole system is controlled by computer, and convenient for operation; equipped with proportionally storage, task storage, vehicle signal storage, automatic compensation for fall, and manual control system, which can realize manual, semi-auto, and auto models for mixing process.
 
¢ô. The items of the customer equipped oneself
£¨1£© The cable between the transformer and the control-room should be equipped by customers£¬ supplier can provide the type and requirement of the cable.
£¨2£© The lube and grease for the equipment, the material as sand, stones, cement which is used for foundation.
Electric power system adopt single loop, three-phase four-wire system for power supply, if have any special demands, the buyer should give clear indication in the contract
 
¢õ Optional configuration
1. Cement supply system
Components: two 85M3 cement silos (with dust catcher on top of the silo), two spiral conveyors, a set of cement weighing system;
Specifications:
Cement measuring filler cubage: 1.3 m3£»
Cement spiral conveyor
Motor power: 18.5 kw;
Diameter: ¦µ325 mm
Rated conveying capacity: 110t/h;
Dust weighing equipment: 3x1000 kg;
Filter area of dust catcher: 24m2
Motor power of vibrator: 180w;
2. Sophisticate powder material supply system
Components: a 65M3coal ash silo and a 65M3 powder plumping additives silo (all with dust catcher on top of silos), two spiral conveyor, a set of weighing system;
Specifications:
Powder filler measuring filler cubage: 1.1m3
Coal ash spiral conveyor
Motor power: 11 kW
Diameter: ¦µ273 mm
Rated conveying capability: 80t/h
Plumping additives spiral conveyor
Motor power: 7.5 kw
Diameter: ¦µ219 mm
Rated conveying capability: 40t/h
Dust weighing equipment: 3x500 kg;
Filter area of dust catcher: 24m2
Motor power of vibrator: 180w;
3. Surveillance system
two pick-up heads, one black-white monitor
4£®External packing
Half or full closed

 

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Concrete Batching Plant
Shanghai Gecheng Electromechanical Co. Ltd.
www.shanghaigc.com